One-piece zero defect mechanical solutions

engineered for Reliable sealing and fluid control

  • 100% tested and inspected
  • Zero leakage throughout the products lifecycle
  • No contamination or solvents
  • CAD files available to download

 

CAD DRAWINGS

Permanent sealing For high and low pressure systems

Koenig Expanders are engineered for exceptional resilience, offering permanent sealing capabilities in pressures of up to 500 bar. Maintaining the highest quality standards, Koenig products are certified to meet the stringent demands of the automotive and hydraulics industries.

In traditional automotive applications, the Koenig Plug is employed wherever permanent metal-to-metal sealing is essential, particularly in auxiliary holes drilled for oil, air, water, or other gaseous or liquid mediums.

With a straightforward hole preparation process and a mechanical one-piece design, Expanders minimize waste associated with processes, machining, and additional solvents and adhesives. Offering installation integrity and ease, along with zero defects in the field, the whole-life cost of Koenig Expanders is significantly lower compared to alternative solutions.

EV EDU Applications

  • Reduction gears
  • E-motors
  • Power inverter cooling systems
  • EDU housings and castings

ICE Applications

  • Clutch systems
  • Brake systems
  • Cylinder heads
  • Drivelines and shafts
  • Engine blocks
  • Emissions systems
  • Water pumps
  • Valve trains
  • Turbo chargers
Dual pipe exhaust on a blue car

100% leakproof sealing of drilled holes

Utilizing cutting-edge expander technology, Koenig expanders offer complete sealing of drilled holes without any waste, adhesives, or solvents. With over 5 billion units installed globally and failure rates below 1PPM, Koenig expanders have proven reliability. Available in two types to suit different applications, Koenig expanders ensure leakproof sealing with efficiency in installation.

Push type expanders

Push type expanders are designed to seal counterbored holes effectively. Using a setting tool, the ball is pressed into the serrated sleeve, creating a comprehensive metal-to-metal seal. With a maximum pressure rating of 450 Bar and sizes ranging from 3 to 22 mm, these expanders offer reliable sealing solutions for various applications.

Pull type expanders

Pull type expanders, such as Series SKC and Series LK, are specifically engineered to seal holes in challenging scenarios, such as those located at angles or on different faces where the block cannot be moved. These expanders use a mandrel to insert the plug into the hole, offering a reliable sealing solution in difficult-to-access channels.

Ideal for high-volume applications requiring rapid installation, pull type expansion plugs ensure efficient sealing as the setting tool pulls the expander back into the hole, causing the plug to expand and tightly seal the drilled hole. With a maximum pressure rating of 500 Bar and sizes ranging from 4 to 20 mm, these expanders provide dependable sealing solutions for a variety of applications.

Row of engines being manufactured on a production line
Fuel Injection System distributing fuel through nozzles

precise control of fluid and gas

Koenig flow control solutions are engineered to reliably regulate the flow of fluids and gases, even under extreme pressures. The Koenig restrictor and Koenig Check valve integrate SFC Koenig’s industry-leading flow control technology and sealing expertise, ensuring reliable performance.

Leveraging a one-piece mechanical design, these flow control solutions come in a variety of sizes and pressure ratings, offering precise orifice flow control at low lifetime costs. Whether for precise fluid regulation or gas control, Koenig flow control solutions deliver unmatched reliability and efficiency.

Restrictors

Koenig restrictors have been designed for precise control of gas and fluid flow in deep-hole installations. Manufactured from 300 series stainless steel and utilizing a one-piece mechanical expansion principle, they ensure steadfast reliability even in high vibration environments.

Our flow restrictors offer full flow control, with the orifice size customizable to achieve your desired flow rates. With Koenig restrictors, you can trust in accurate and dependable flow control in safety-critical applications.

Check Valves

Featuring a self-contained ball style design and stainless steel, Koenig ball check valves offer precise flow control with zero leakage. Leveraging SFC Koenig expander technology, they ensure reliable regulation of fluid flow even under extreme pressure conditions.

Available in a variety of sizes and cracking pressures, with options for both reverse and forward designs, Koenig one-way check valves are highly effective for fluid flow control in a wide range of applications.

GET IN TOUCH

If you would like more information on the Koenig range, to talk to us about an application or to request an engineer to call or visit, please fill out the below form or call us.

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